Basic Info.
Model NO.
DDSJ350x6/DDSJ480X6
Type
Extrusion Blow Molding Machine
Making Method of Parison
Extrusion-Blow Molding
Computerized
Computerized
Product Material
Hmw-HDPE
Fuel Tank Standard
China 5, Euro 5
Maxim Fuel Tank Capacity
100L/150L
Functional Layer
EVOH Barrier Layer
Voltage
380V/50Hz, 3 Phase, Custome Made
Productivity
30~45PCS/Hour
Plasticizing Capacity
120~650kg/Hour (Depends on Product and Equipment )
Parison Thickness Control
100 Points Axial Parison Thickness Control System
Installation and Debugging, Training
to Be Provided by Dadau Team for Free
Transport Package
by Wooden Box
Product Description
Special Notes: All data below is subject to change without prior notice due to the continuous improving of our technology. DADAU DDSJ350X6 / DDSJ480X6/DDSJ650X6 Series, 6-layer Fuel Tank Blow Molding Machine Characters&ParametersDADAU's 6-layer fuel tank blowing machine DDSJ350X6 has obtained 7 national patents till the end of 2015. It has passed the identification of Jiangsu province as the new high-tech product with conclusion that the technology was domestic leading, and authorized as the 1st major heavy equipment in Jiangsu Province, 1 Basic parameters No. | Item | Parameters | Remarks |
1 | Machine Sizes After Installation LXWxH | 12500X11500X6850mm | 1. Not including the centralized material feeding system; 2. Many parts would be disassembled for better loading into the containers, and the biggest size is the forming machine 7850X2900X3600mm ) |
2 | G. W. Of the Machine | 82~85 Ton |
2 Extrusion System2.1 six layer introduction 6 layers | Material | Thickness rate | Adjustable | Brief introduction of each layer |
Layer A | Base layer or inner layer | New material HMWHDPE | 35%~40% | | It's the main body of the fuel tank whose function is to assure the strength, stiffness and stablility, and also as functional layer in a degree. |
Layer B | Recycling layer | Recyling PE or mixture of the recyling PE and new HMWHDPE | 35%~45% | As high as 50% | To save cost by collecting some little crash and NG during the production. Meanwhile, it's no matter how many times it recyles. |
Layer C | Outer layer or decoration layer | New material HDPE and any assistants | 12%~15% | As high as 20% | The outer layer also has a certain strength and stiffness. Besides, color master batch cal also be input to have different colors of the fuel tanks. Or, Anti ultraviolet agent and other assistants can also be applied to help with environmental adaption of the fuel tanks. |
Layer D&E | Adhesive layer or connecting layer | TIE | 2%~3% | Can be adjusted to 1% | To better connect the functional layer with the base layer, recyling layers. It's the key of multi-layer co-extrusion. |
Layer F | Functional layer or EVOH Barrier layer | EVOH | 3.5%~4.5% | Can be adjusted to 1% | Functional layer is the key layer of high barrier. It stops the useful material of the fuels going out of the tank, and also stops the air or moisture coming inside the tank. |
2.2 ExtruderAll in material 38CrMoAl with nitriding treatment No. | Name | DDSJ350X6C | Unit |
A | B | C | D | E | F |
1 | Screw Dia. | 100 | 120 | 75 | 45 | 45 | 45 | mm |
2 | L/D Ratio | 28: 01: 00 | 30: 01: 00 | 28: 01: 00 | 28: 01: 00 | 28: 01: 00 | 25: 01: 00 | / |
3 | Screw Speed | 0-60 | 0-45 | 0-70 | 0-90 | 0-90 | 0-65 | Rpm |
4 | Max. Plasticizing Capability | 260 | 300 | 120 | 20 | 20 | 30 | Kg/h |
5 | Drive Power | 90 | 132 | 55 | 13 | 13 | 13 | KW |
6 | Heating Power | 30 | 39.5 | 12.5 | 9.5 | 9.5 | 9.5 | KW |
3 6-layer Co-extrusion Die4 Axial Parison Wall Thickness Control System100 points parison thickness control system is consisted of PLC and relative software. 5 Clamping Unit Clamping Unit of the Forming Machine | No. | Item | Parameters | Unit | Remarks |
1 | Platen Size WxH | 1500X1500 | mm | 1. There's Photoelectric safety protection device in the die open-close area.
2. Wide and heavy Linear guide rail for the moving in and out, and servo motor synchronic drive;
3. Servo oil pump controlled die open and close; Automatics adjustment of the speed and pressure; Stable moving, reliable and energy-saving;
4. All welding parts has passed the aging stress relief, life-long and reliable. |
2 | Platen Effective Size WxH | 1500X1500 | mm |
3 | Template Spacing | 1400-2600 | mm |
4 | Clamping Force | 1000 | KN |
5 | Min Thickness of the mold | 1420 | mm |
6 | Die Stroke | 600mmx2 | / |
7 | Max. Weight of the Mold | 6000 | Kg |
8 | Forming Machine Removable Stroke | 2800 | mm |
9 | Forming Machine Moving Speed | 400mm/s (Adjustable) | / |
10 | Forming Machine Open-Close Speed | 150mm X 2/s (Adjustable) | / |
6 Blowing Unit and Pinch Mechanism7 Electric Control System8 Pneumatic Control System9 Hydraulic Control System10 Manipulator11 Frames, platforms, Fences, Tubes, etc. 12 Cooling Systems of the Blow Molding MachineItem Name | Blow Molding Machine for car fuel tanks |
Fuel Tank | Customized ( based on drawings provided) |
OEM | Available |
Brand | Dadau |
Weight | 3-10kg |
Capacity | 30~100 Liters |
Layers | 6 layers |
Sizes | Customized |
Material | HMW-HDPE |
Place of origin | Suzhou China (close to Shanghai) |
Advantages | - OEM manufacturer;
- Focus on R&D with advanced technology;
- 35 years experiences in the Blow Molding Machine Manufacturing industry;
- Installation and Debugging by DADAU ourselves;
- Life-long after-sales service;
|
Address:
No. 37 Jufu Road, Baoji, Shaanxi, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
Baoji Dadau Machinery&Electric Co., Ltd., with 40+ years experiences in R&D and manufacturing in 1~6 layer fully automatic hollow blowing machine, single-screw or twin-screw plastic extrusion machine, has obtained 8 national patents by Oct. Of 2017, which includes patent for utility models and patent of the invention.
Dadau′s blow molding machine are applied to produce hollow plastic products in all kinds, mainly refers to below industries:
1. Car Industry
e. g., 6 layers passenger car Fuel tanks from 30L to 12oL;
7 layers Air duct hose, etc.
2. Chemical Industry
e. g., 20~200L plastic hollow canisters/barrels/containers/drums;
1000L, 1500L, 2000L IBC tanks(Intermediate Bulk Containers) and big water tanks; etc.
3. Packing Industry
e. g., Single-deck 9-foot pallets;
Double-deck pallets; etc.
4. Transportation Industry
e. g., Sand-filled or water-filled road safety blocks/barricades/barriers,
Floating docks, pontoon floaters, etc.
5. Other hollow blowing products in other industries
With servo motor drive system, electromagnetic induction heating system, Servo-pump-sourced hydraulic system, high-performance PLC controlling system, 100 point axial parison wall thickness control and remote diagnostic function, Dadau′s machine is energy-saving, environment-friendly, effective and stable.